узактыгы: 46:32
Join me for a deep dive into the details of the 18,000 RPM performance rear motor and drive unit from a 2015-2016 Tesla Model S P90D. This drive unit is similar to the one used in the 2017-2020 P100D. The video is divided into four sections showing: 1. The motor and gears. 2. The high-performance bearings. 3. The lubrication system. and 4. The cooling system.
CORRECTIONS:
Thank you to everyone for catching my errors. There are always errors ;)
1. The Nissan Leaf ring gear is held on with 8 bolts, not 6.
2. The fluid in this drive unit is Dexron 6 transmission fluid.
3. Induction motor rotors do not have poles, just the stator. The 60 slot stator has four poles.
4. Silicon Nitride is a ceramic material.
Timeline:
0:00 Start
0:10 Introduction
1:35 Gearbox housing
2:10 Video Section 1 - Gears and Motor Rotor
2:45 The giant differential ring gear with 16-bolts!
4:20 The giant differential case bearings
4:50 The differential case speed at 250 km/h (155 mph) = 1841 RPM
5:15 MUST SEE Comparing the Tesla differential to others from a Chevrolet Bolt EV and Nissan Leaf EV
5:40 A Chevrolet Bolt EV differential ring gear with 12-bolts.
6:10 A Nissan Leaf EV differential ring gear with 8-bolts!
7:30 The Counter Shaft (Jack Shaft) with 25 pinion gear teeth. 78/25 = 3.12:1 Gear ratio from countershaft to the differential case
8:50 The countershaft speed at 250 km/h (155 mph) = 5743 RPM
9:30 The motor shaft with 25 teeth drives 78 teeth on the countershaft for another gear reduction of 78/25 = 3.12:1
10:08 The motor shaft speed at 250 km/h (155 mph) = 17,919 RPM
11:20 See all three gears in the reduction gearbox with an overall gear reduction of (78/25) x (78/25) = 9.7344:1
12:05 MUST SEE The AC Induction Motor Rotor with 74 bars
13:25 Motor specifications for power, torque, and gear ratio
15:00 MUST SEE Ceramic Bearings (Silicon Nitride) on the rotor from the SKF Group (skf.com)
16:22 MUST SEE Close up view of silicon nitride bearing
18:20 The motor rotor speed sensor reluctor wheel (tone ring)
19:22 Must SEE The rotor installed on the drive gear and the functioning gearbox
20:18 Video Section 2 - Specialized Bearings
21:21 The 60 slot four-pole stator and housing
23:05 The oil pump and how it is overdriven by the differential ring gear 23/78 = 0.2948:1 gear ratio (3.339 times faster than the ring gear)
23:55 MUST SEE The function of the oil pump (it may surprise you)
26:27 Motor shaft bearing reference speed and limiting speeds
27:30 How to run bearings at higher speeds than their limiting speeds
29:54 Video Section 3 - Lubrication
30:25 Drain and fill plug locations
30:50 Gearbox vent and inverter vents
31:05 Sport model label
31:39 MUST SEE Four different sealed areas in the drive unit
32:46 Video Section 4 - Cooling System
33:30 MUST SEE The coolant inlet port and the two paths coolant takes
33:53 Up for rotor cooling and gearbox cooling
35:03 Down for stator and inverter cooling
36:05 Coolant from the rotor moves to the gearbox heat exchanger and the outlet port
37:25 Stator temperature sensors
38:10 Coolant from the stator to the inverter coolant passages
38:28 Stator coolant temperature sensor
38:35 MUST SEE Insulated-Gate Bi-Polar Transistor (IGBT) module coolant passages and flow through gearbox passages
40:34 Inverter coolant outlet temperature sensor
40:45 The gearbox oil-to-coolant heat exchanger
41:38 Coolant outlet port to coolant pump and on-board charger module under the back seat.
41:55 Drive unit cooling system summary
43:04 IGBT inverter modules installed and inverter cover
43:40 High voltage battery cable connections and low voltage connections at the inverter
44:35 Video summary
Join us for hybrid and electric vehicle training with two online courses and in a 5-day on-campus boot camp with Professor John D. Kelly. See www.weber.edu/evtraining for more information.
Weber State University (WSU) - Automotive Technology Department - Advanced Vehicles Lab. A technical description and demonstration of the Tesla P90D Rear Drive Unit (RDU).
We teach current vehicle technologies to our automotive students at Weber State University and online. For more information visit: www.weber.edu/automotive
This video was created and edited by Professor John D. Kelly at WSU. For a full biography, see www.weber.edu/automotive/J_Kelly.html
Visit my other youtube channel kgcold.info to see the amazing NVH app for vibration diagnosis!
Please consider a donation to the Department of Automotive Technology at Weber State University here: advancement.weber.edu/Automotive
Көрүүлөр 376 миӊ.
Көрүүлөр 600 миӊ.
Көрүүлөр 2,1 млн
Жорумдар
M.
Thank You.
3 мүнөт мурунJohn P
Can't wait for tesla to start using exro's coil driver!!! And get rid of all the needed gears!!
34 мүнөт мурунWeberAuto
Thanks for watching
4 мүнөт мурунSimon Krisztián
This is gold. Thank you.
Саат мурунWeberAuto
You're very welcome!
4 мүнөт мурунalton gifford
I`m getting dizzy.
7 саат мурунWeberAuto
Thanks for watching
2 саат мурунA I
If you appreciate 18k RPM rating of the electric motor, please take a high performance motorcycle engine apart. It is in the same ballpark of rotational speeds with more and more complex moving parts.
8 саат мурунWeberAuto
That sounds like some cool technology
2 саат мурунWayne Bartlett
This is simply the best of YouTube, demystifying and inspiring. Added to superb content and presentation, audience centred post-production links for easy navigation and reference. Thank you for creating the gold standard for others to follow.
10 саат мурунWeberAuto
Thank you so much 😀
2 саат мурунZane Enaz
Absolutely First Class. Thank You.
11 саат мурунWeberAuto
Glad you enjoyed it!
2 саат мурунDavid Hamlin
Very nice job!! You are so skilled in your teaching abilities. Very competent communication skills !! Kudos !!
11 саат мурунWeberAuto
Thank you so much 😀
2 саат мурунBo McGillacutty
9.4 ratio is plenty close enough for this convo. (WELL DONE got my sub)
11 саат мурунWeberAuto
Thank you!
2 саат мурунJake Lowney
Makes me want a Tesla even more!
12 саат мурунWeberAuto
Thanks for watching
2 саат мурунEd Hughes
I am a ceramic engineer BS from UDub and SiN is a ceramic and from what I have worked with is black in color. Si3N4 (SiN) or SiC all high temp no or no TEC I am surprised the Si3N4 ball bearings need any lubricant. My guess is the lube is not for the SiN ball but for the Invar bearing inner and outer races.
14 саат мурунWeberAuto
Great information, thank you!
2 саат мурунMrCarGuy
I've had people insist that the oil _never_ needs to be changed on these or the newer Model 3/Y design, especially on the EV forums. They don't know what they're talking about, to put it mildly. Oil degredation and contamination happens eventually, and even with the external oil filter as is on the 3/Y.
16 саат мурунWeberAuto
Thanks for watching
2 саат мурунTom Robertson
Early tesla s had vibration and noise problems. I thinking some of the overbuilt parts are the result
16 саат мурунWeberAuto
Interesting, thank you
2 саат мурунAndre juneau
I made this video of my car in DEV mode since I couldn’t find any other videos to send to you. https://youtu.be/_EnEx4ejOn0
16 саат мурунAndre juneau
I’m sure someone else has posted that you need to put your functioning car into dev mode to see the coolant path with temperatures. But if not you should.
17 саат мурунWeberAuto
I do not know how to do that. Can you tell me?
2 саат мурунDonald Fischer
I'm a few days away from getting my long awaited Mach-E. This and John's video on the Bolt were very vey informative. In fact the Bolt video pushed me into buying the Mach-E. I hope he does a teardown of the Mach-E someday. Keep 'em coming John.
19 саат мурунWeberAuto
I hope to get one here at our school someday. Thanks for watching
2 саат мурунMohamed el hosni
Thank you sir for this great video. I'm a master student specialized in EVs and i was wondering about the rotor of Tesla 3's motor, but now it seems that every thing is clear. Induction motors are proving their high performance. Moreover, their efficiency and low cost make them rated as the best choice for EVs. It will be my pleasure to make contact with you sir to share and exchange some ideas.
19 саат мурунWeberAuto
Thanks for watching
2 саат мурунrkan2
Isn't the differential gear the same in all the Model S driveunits? Only difference with the Performance model being the inverter?
21 саат мурунWeberAuto
No, there is a small motor with a different gear ratio in the non-performance AWD models.
2 саат мурунvaughnbay
Some people are just naturals.....you're one of them John. Great Job!
23 саат мурунWeberAuto
Thank you very much
2 саат мурунSteven Caskey
Lubricants better see an Amsoil dealer.
23 саат мурунWeberAuto
Thanks for watching
2 саат мурунGrabasandwich
Your qualifications and credentials are incredible! Thanks for making these videos
23 саат мурунWeberAuto
Thank you very much!
2 саат мурунMichael R
Hey what type label maker do you use? I love the professional look of the parts you used.
Күн мурунWeberAuto
It is an 11 year old Brother P-Touch label maker. They sell newer versions today. I use the "Extra Strength Adhesive" labels. The others just fall off
2 саат мурунErrol Guard
Excellent Thank You
Күн мурунWeberAuto
Glad you liked it!
Күн мурунpaul paulzadeh
it was better to put , one motor / wheel , no need for differential gearbox , control everything with software , better balance for whole car .
Күн мурунWeberAuto
Thanks for watching
Күн мурунpaul paulzadeh
SKF = MADE IN SWEDEN
Күн мурунWeberAuto
Good bearings!
Күн мурунMARILYNANDERSON88
I now realize the materials advancements deployed to make ZZZZZTesla so hot!
Күн мурунWeberAuto
Thanks for watching
Күн мурунpaul paulzadeh
my oral-B tooth brush has 48800 RPM , even better then telsa car motor
Күн мурунWeberAuto
LOL, Thanks for that
Күн мурунGLEN Dooer
More torque than a room full of women.
Күн мурунWeberAuto
Trouble maker!
Күн мурунJameel Ja
The amazing thing is, the old V8 and V10 F1 cars use to rev to 18,000 RPMs. Think about the forces on the valves, springs, pistons, conn-rods.
Күн мурунWeberAuto
Amazing technology
Күн мурунKasun Chamara
Amazing Video.... Hope To See Tesla Latest Induction Drive In 2020 Model S Or X
Күн мурунWeberAuto
I hope so too
Күн мурунBjorgulfur Thorsteinsson
Amazing job....
Күн мурунWeberAuto
Thank you so much 😀
Күн мурунAndy Man
09:30 *"uh, the next shaft we have,,, i don't know its' exact name, i just call it the motor shaft"* that would be the 'input shaft'
Күн мурунWeberAuto
That makes sense! Thanks
Күн мурунMe 2
Damn thats Green manufacturing right there. Lol so hypocritical
Күн мурунWeberAuto
Thanks for watching
Күн мурунRonald Garrison
That looks like an AMAZINGLY small size for any device handling 400 kW.
Күн мурунWeberAuto
Yes it does. Thanks for watching
Күн мурунConrad Fuller
Great detail and depth, very interesting, thank you.
Күн мурунWeberAuto
Glad you liked it!
Күн мурунTommy
Another excellent and thorough video from you. Keep up the good work sir.
Күн мурунWeberAuto
Thank you
Күн мурунIan Damon
Love the thoroughness of the explanation. Also love the Mr Peabody reference to the Wayback Machine...
Күн мурунWeberAuto
Thank you!
Күн мурунStar ful
I appreciate your detailed explanation of drive gears, bearings and awesome coolings sysytem on this motor/transaxle. Neat to see how heat is removed. I wonder if the idea to use rocket fuel as coolant in Space X rocket engine nozzle came from the stator surrounded cooling system in this motor. Is this type of thin casing cooling used elsewhere in machines?
Күн мурунWeberAuto
Thank you very much
Күн мурунLMF5000
It's nice of Tesla to put labels on everything so you know what it is. Lol
Күн мурунWeberAuto
That is what I was thinking!
Күн мурунGeorg Antonischki
Great video! Two questions, where is power and torque measured? Is this input power? I think I remember, that electrical motor power rating was measured in electrical input power, which would be highest if you clamp the rotator and give it full beans. With torque, I have no idea, as I am an radio frequency engineer only, but the conditions would be quite helpful for an understanding
Күн мурунIan Mangham
Slow down man slow down,you'll blow the trans-axle,I'm Hudson he's Hicks.
Күн мурунWeberAuto
LOL! You can speed up the video if you want to
Күн мурунIan Mangham
Awesome footage
Күн мурунWeberAuto
Glad you enjoyed it
Күн мурунRagazzoMafioso
Nissan Leaf = 8 bolts.
Күн мурунWeberAuto
Yes, I was wrong
Күн мурунDave Seeger
Are you planning to do the same for the Model 3 motor? I'm curious about the differences between the PMSR Model 3 Performance motor and the Induction Model S P90 motor.
2 күн мурунWeberAuto
Yes I am. Both the rear and front motors are sitting right here waiting for me to get to them. I am finishing the Model S with two more videos in the next week and then the Model 3. Thanks for watching
Күн мурунCon el Val
It was an absolute delight to listen to you explaining the functionality of the rear motor and drive unit. Thank you.
2 күн мурунWeberAuto
Glad you enjoyed it!
2 күн мурунusertogo
@6:15 counting 8 bolts - how many times did you look?
2 күн мурунWeberAuto
LOL, I knew it was 8, but said 6 in the video. I'm getting old ;)
2 күн мурунABA SA
who prints your labels :D
2 күн мурунWeberAuto
I do, and it takes forever!
2 күн мурунBendri Batti
Thanks Professor. It is fascinating!!!
2 күн мурунWeberAuto
Glad you enjoyed it
2 күн мурунRandall Hash
I can appreciate all the design and engineering that went into this EV system...This is such a wonderful instructional video...I own a 2020 Model S and this is such a delight to understand the workings of the systems...Also, it is enlightening to see all the positive comments...Keep up the good work..
2 күн мурунWeberAuto
Thank you very much
2 күн мурунr b
I’m a motor / ASD guy. This is a brilliant explanation! Kudos.
2 күн мурунWeberAuto
Thank you very much!
2 күн мурунAndrew T
Great video. Looking forward to the M3. My only question is on the specifics of the rotor cooling. How does that cooling shaft interface with the rotor at such a high speed? What kind of interface material is that? And what is the path of the fluid through the rotor? I wonder how coolant runs through when spinning at such high speed.
2 күн мурунWeberAuto
There is a seal next to that ceramic bearing. The seal must be a remarkable design to hold up at those high rpms
2 күн мурунMr Ian Tchernegovski
open diff lol do they have a lsd option at all ?
2 күн мурунWeberAuto
No, they use the brakes to control wheel slip
2 күн мурунTang William
Nice video perhaps can you provide the skf ball bearing name or designation to me please ? Should be appear on the bearing above itself and both side had it own part name.@16:47
2 күн мурунWeberAuto
Thanks, coming this weekend
2 күн мурунTang William
@WeberAuto thx i will be buy it for a normal testing. Nice with the video which provide the teeth numbers and more detail on it. Expecting your next video.
2 күн мурунWeberAuto
Thanks. BB1-3793
2 күн мурунtomdickharryjane
@23:08 the oil pump uses a plastic gear. I wonder if that will be the failure point? Any manufacturer that machine a metallic gear as a replacement upgrade?
2 күн мурунWeberAuto
It is actually a nylon gear. I haven't heard of failures with it. IF it failed, those two high speed bearings would fail prematurely.
2 күн мурунtomdickharryjane
A21:40 the locating bearings as they are called here take up the axial thrust. The two forces on the rotor are radial and axial. Fairly self explanatory as to what direction they are in. At least these are the terms I have always heard, radial and axial. So for example, needle bearings handle high radial loads, no axial whereas a thrust bearing handles all axial, no radial. Ball and spherical handle both, with ball usually better at radial, some axial, spherical good at both, and depending on the design can emphasize either.
2 күн мурунWeberAuto
Great information, thank you
2 күн мурунkb25j
Awesome video, thanks!
2 күн мурунWeberAuto
You are welcome
2 күн мурунAnthony Williams
We rebuild these Tesla “Large Drive Units” every single day (on any given day, there are 10-15 Tesla powered cars at our shop). As a pioneer in this field, we had to develop lots of tools and techniques to make this all work. I’ll venture to say that nobody (outside of Tesla) has as much experience (and bigger piles of destroyed motors)!!! QC Charge Vista, California USA
2 күн мурунGabe H
Ditto Andrew reply^^^ what are the biggest or largest or most seen failure points that you come across and what can be done to rectify it?
Күн мурунAndrew T
Interesting. I know there's quite a few Teslas out there now, but I'm surprised how often you're rebuilding these already. What is the largest failure point or cause of failure for these drive units?
2 күн мурунWeberAuto
Thanks for the information. It is good to hear you are offering that service at your shop.
2 күн мурунAl Williams
Thank you sir, very interesting. on my BMW motorbike the shaft from the motor to transmission is called the "input shaft" input>transmission. Thanks again from oz.
2 күн мурунWeberAuto
That makes perfect sense. Thanks
2 күн мурунJ L
Thank you so much for the video. Engineering is key and I am impressed. Cheers, John L. in Fairlawn Virginia USA
2 күн мурунWeberAuto
Thank you
2 күн мурунShaunieDale
I find it surprising that the rotor coolant travels downwards as it cools the transmission housing. The hole at the top is small so the flow must be quite low. Must be difficult to bleed and avoid airlocks. Is it possible the flow goes the other way?
2 күн мурунWeberAuto
No, the direction is correct. These systems are vacuum filled, there is no need to bleed air because it is removed prior to pulling the coolant back in. Thanks for watching
2 күн мурунMartin Stensvehagen
Supert interesting. I will watch any of the upcoming videos you mentioned
2 күн мурунWeberAuto
Awesome, thank you!
2 күн мурунArne Servatius
Prof. What is cost of hardening car from magnetic pulse be nice to leave town if nukes on the way🤓
3 күн мурунWeberAuto
LOL! I do not know
2 күн мурунJoni English
Well Done TESLA !!!!!!!!!!!!! 13 Years AHEAD of ALL AUTO Makers - HEAD STUCK in the SAND !!!!!!!! 2008 Tesla Roadster ,Release 1996 GM EV-1 1913 Thomas Edison Electric Car i have a 82v Snapper String Trimmer Works Amazing - Lots of Power and Quick to Charge
3 күн мурунWeberAuto
Thanks for watching
2 күн мурунLeon Johnson
Thank you for this explanation at this detailed level. Awesome information!!
3 күн мурунWeberAuto
Glad you enjoyed it!
2 күн мурунJohn A
370kw =. 496.178 hp and NOT 503 necessarily. Except if you explicitly state the kind of HP.
3 күн мурунWeberAuto
You are correct for imperial horsepower, I should have double checked. Apparently that spec is in metric horsepower. Thanks for the feedback
2 күн мурунNeed2connect
I absolutely hate Teslas. I shouldnt be here
3 күн мурунWeberAuto
LOL, Thanks for being here!
3 күн мурунGary Morrison
Way-cool video! Very informative, and intriguing. Thanks! I’m still watching, but 60% through the video, I’m not sure what to make of those ... 6, I think ... comparatively wimpy bolts protruding from the differential’s carrier, blocking access to the bearing to the half-shaft inside CV-joint housing.
3 күн мурунWeberAuto
Thanks for watching!
3 күн мурунmaxxedwoodz
Thanks for the info. So much great info on Youtube!
3 күн мурунWeberAuto
Glad it was helpful!
3 күн мурунCesar Aguilar
But they wouldn't let me disassemble that one! 🙈🤣😂😂
3 күн мурунWeberAuto
LOL!
3 күн мурунJuju-Lips Talia
Incredible video. Love it. Thank you for your time and efforts in educating us!!!
3 күн мурунWeberAuto
My pleasure!
3 күн мурунDinal Abay
Where are the electrical connections to the rotor itself? I see can power going into the control electronics, but not the outputs.
3 күн мурунWeberAuto
There are none. It uses electromagnetic induction for power from the stator
3 күн мурунdxtrty
Xlnt !
3 күн мурунWeberAuto
Thank you
3 күн мурунJon Pritzker
I was about to stop the video because I was getting bored, but you interrupted me with the end. I had watched the whole thing! I laughed bc I have no personal experience building cars. Gosh I wanna be a mechanic. Awesome video, subscription earned!
3 күн мурунWeberAuto
Thank you very much
3 күн мурунDoug Bourdo
Man, I want to test drive a Tesla now !!!!
3 күн мурунWeberAuto
LOL, they are fun
3 күн мурунed markham
What a wonderful job of communication you do. The details you explain are a lot easier to understand.. You are an excellent teacher.
3 күн мурунWeberAuto
Thank you so much!
3 күн мурунtomdickharryjane
According to the motor equations, peak torque is made at 5,650 RPM. That is derived using the basic motor equation P=(T x N) / 5250. Converting to N = (P x 5250)/T, using the peak numbers, the speed, N, is calculated as 5,630 RPM. Then, using the basic motor equation converted to find torque, T=(P x 5250)/N, using the ludicrous power in the equation gives ludicrous torque to be 496 lb-ft. If anybody knows differently, *PLEASE* explain where the mistake is in the explanation. Thanks!
3 күн мурунWeberAuto
The 503 hp works perfectly with the 469 ft*lbf of torque in normal mode. In Ludicrous mode the 532 hp works out to be the 496 ft*lbf of torque you calculated. I need to add a new label with Ludicrous torque of 496 ft*lbf. Thank you!
3 күн мурунJohn's Marine Solutions
Thanks for an excellent presentation on the Tesla Motor Drive Unit.
3 күн мурунWeberAuto
You are welcome. Thanks for watching
3 күн мурунsam maimas
Thanks professor, I appreciate your explanation of the workings of an (tesla) EV motor. Even Munro and assoc. did not give this sort of in depth analysis (unless you pay for it). Thanks again sir.
3 күн мурунWeberAuto
Thank you very much
3 күн мурунChad Courtney
Ceramic is a class of materials which includes Silicon Nitride, so a Silicon Nitride bearing is a Ceramic Bearing.
3 күн мурунWeberAuto
Yes, Thank you. I got that wrong
3 күн мурунClive Green
Great description, thankyou
3 күн мурунWeberAuto
Thank you
3 күн мурунMrKillswitch88
Look up Project Arizonian if you want to see some crazy engineering, basically it was a CIA operation to recover a sunken Soviet Submarine.
3 күн мурунWeberAuto
Thanks
3 күн мурунneil mchardy
That pipe through the motor we always called a sparge pipe when filled to rolling mills for coolant.
3 күн мурунWeberAuto
Excellent! Thank you!
3 күн мурунMaxx
They are a stupid, impersonal motor that has no soul and I'll be damned if I ever drive an electric car. If my hearse is electric, I'll roll over in my coffin. Horrible, horrible electric cars.
3 күн мурунWeberAuto
Thanks for your feedback
3 күн мурунZaliah
this is kinda click bait a tesla model s performance isnt the same as a P100D nor a 2016 model any way you cant buy none from tesla any more
3 күн мурунWeberAuto
Thanks for your feedback. As stated in the video description, It is a drive unit from a 2016 Model S P90D. The "P" in P90D stands for Performance.
3 күн мурунJuan Castle
Great detailed discription of the p90 drive motor boss!
3 күн мурунWeberAuto
Thank you! 👍
3 күн мурунLimabean Living
Excellent Quality
3 күн мурунWeberAuto
Glad you like it
3 күн мурунJake Rosendahl
I didn't find anything about the 2021 Model S bearings, but the Plaid version mentions carbon sleeved rotors.
3 күн мурунWeberAuto
I suspect we won't know anything until someone takes one apart.
3 күн мурунRoger DeBats
Do we have 51 states now or did Nebraska or one of those other western states switch up their name to Weber?
3 күн мурунWeberAuto
LOL!
3 күн мурунiamthemoss
You guys have fantastic videos. I am sure you inspire lots of future mechanics and engineers.
4 күн мурунWeberAuto
Thank you very much!
3 күн мурунzynzy4u
You always provide great presentations! Thank you for that. It is most common for high speed bearings to be lubricated by polyolester based synthetic oils. A typical example is Phillips 66 Syndustrial Turbine Oil. These type lubricants offer better viscosity characteristics, lower coefficient of friction, and higher film strength than mineral oil based lubricants making polyolester lubricants the primary choice for very high speed, high load applications. It is also important to note double reduction helical gears are not known for their super efficiency especially under high loads. Elimination of the reduction gear system would be a real advantage. Anyone can research the losses caused by gear systems with those losses being significant. The bother I have with this motor is the typical design where the magnet field from the stator is perpendicular to the axis of rotor. This also requires use of ferromagnetic material for the conduction of the magnet field through the long path across the rotor and the long path around the stator from one side to the opposite side of the motor. Use of ferromagnetic materials in motors always cause losses due to the well known losses caused by changing magnetic fields within ferromagnetic materials. Motor efficiency suffers substantial from this antiquated design seldom exceeding 85%. A much better design is a pancake style motor where the magnet field is parallel to the axis of rotation. This style of motor, using five phases, can achieve 99% efficiency due in part to the elimination of the ferromagnetic material because the magnetic path can be a very short distance from stator to rotor. This design appears in the simplest form as a stator disk adjacent to a rotor disk. To increase output, stators and rotors may be stacked up like a stack of pancakes. Another advantage is the very high torque produce by this style of motor because the rotor reactive force may be designed with a long distance from the axis of rotation by design increases in motor diameter. Further advantages occur due to the lack of ferromagnetic materials and those losses and long time constants can allow this pancake design to be optimize for any RPM range without the need of gear reduction. All in all, one can expect in such a drive system as shown in this wonderful video presentation to experience an increase in efficiency of possibly as much as 50% at full load and likely 25% at low load. The big question is, "why is this antique design still even used anywhere?" Old habits are difficult to break!
4 күн мурунWeberAuto
Awesome information, thank you!
4 күн мурунMart
Top-notch quality video, love the level of detail. The only thing I noticed is that you sometimes seem to mix up mph and kph. Maybe try to hold one standard mph or kph (preferably metric, but whatever works for you :). )
4 күн мурунWeberAuto
Great point! Old habits are hard to break, but I am working on it. Thanks for watching.
4 күн мурунAthanas
Well actually i see that the ceramic ball bearings have indirect cooling through the shaft they hold on.
4 күн мурунWeberAuto
You are absolutely correct, I missed that
4 күн мурунAthanas
Usually the rotative part is called a rotor, could be inductive, or other, the other part is called the stator, sometimes we also can have inductive stator if the rotor is the powered part equippedd with a commutator and the coils, but that deppends of the purpose, however the both parts combined are the electrical motor.
4 күн мурунWeberAuto
Thank you for the information and thanks for watching
4 күн мурунJari Backman
This was fantastic, and having participating in high-speed machinery design I really enjoyed the presentation of the cooling path. Many thanks!
4 күн мурунWeberAuto
Thank you very much!
4 күн мурунLegendLength
they should've just used a lower kV motor, would've solved everything
4 күн мурунLegendLength
@WeberAuto needing high temperature bearings etc..
3 күн мурунWeberAuto
Solved what? I do not understand
4 күн мурунKevin Michel
Nice comprehensive and detailed job explaining of a complex Tesla drive unit. I have a new Model Y and Tesla doesn’t require a fluid change. But after watching your video, I would think after 100k miles I would need change the lubricant or various types of fluid? What is your thought regarding that? Thanks
4 күн мурунWeberAuto
Thanks, I will talk more about that in the Model 3 motor videos coming up
4 күн мурунHoratio W
As usual, very informative.
4 күн мурунWeberAuto
Thank you
4 күн мурунCowLevelCrypto
Nissan Leaf has 8 bolts, not 6
4 күн мурунWeberAuto
Yes, thanks. I got that wrong
4 күн мурунIvan F
I'm sitting here trying to think of an alternate use for one of these motors... It's definitely possible to use it for something but it's not like a small block chevy engine where you can turn it into a blender if you really want. It's gonna take a lot more effort to make use of one of these. Pretty much once you remove the Tesla motor from a Tesla vehicle it's a brick. It's a damn shame as far as I'm concerned. I'd like to see more modular EVs. I dream of some day seeing a Tesla powered motorcycle (like a Boss Hoss but built out of a Model S Plaid or something).
4 күн мурунWeberAuto
There are ways to use Tesla motors in other vehicles. Thanks for your feedback
4 күн мурунPoppie
Just an FYI: Nissan Leaf has 8 bolts on the Ring Gear, instead of 6.
4 күн мурунsam maimas
Yes I did notice that as soon as the professor said it, but I did not think it was worth mentioning this small mis speak as it was visually obvious. Also considering all the details he was explaining, he did a great job.
3 күн мурунWeberAuto
Yes, thanks. I got that wrong
4 күн мурун